Jcb Skid Steer Operates Manual
This is the Highly Detailed factory service repair manual for theJCB 135 SKID STEER LOADER (ROBOT), this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. They are specifically written for the do-it-yourself-er as well as the experienced mechanic.JCB 135 SKID STEER LOADER (ROBOT) Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Covers the following serials: 135, 155, 175, 190, 205, 150T, 190T, 205T from serial number 1755000 Service Repair Manual Covers: General Information Care and Safety Maintenance Attachments Body and Framework Electrics Hydraulics Transmission Tracks Engine File Format: PDF Compatible: All Versions of Windows & Mac Language: English Requirements: Adobe PDF Reader NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveJCB 135 SKID STEER LOADER (ROBOT) Service Repair Workshop Manual. Looking for some other Service Repair Manual,please check: Thanks for visiting!
JCB 135 SKID STEER LOADER (ROBOT) Service Repair Manual. 1. Copyright © 2004 JCB SERVICE. All rights reserved.
No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any other means, electronic, mechanical, photocopying or otherwise, without prior permission from JCB SERVICE. World Class Customer Support 9813/1350 Publication No.
Issued by JCB Technical Publications, JCB Aftermarket Training, Woodseat, Rocester, Staffordshire, ST14 5BW, England. Tel +44 1889 591300 Fax +44 1889 591400 Service Manual Skid Steer Small Platform Service Manual - Skid Steer Small Platform Section 1 - General Information Section 2 - Care and Safety Section 3 - Maintenance Section A - Attachments Section B - Body and Framework Section C - Electrics Section E - Hydraulics Section F - Transmission Section J - Tracks Section K - Engine. Section 1 - General Information 1-0 1- Notes:. Page No.Contents Section 1 - General Information 1-i 1-i Introduction About this Publication. 1-1 Machine Model and Serial Number.1-1 Using the Service Manual.1-1 Section Numbering.1-1 Left Side, Right Side.1-2 Cab/Canopy.1-2 Machine Description. 1-3 The JCB Skid Steer Loader.1-3 Intended Use.1-3 Component Locations.1-3 Identifying Your Machine.
1-5 Machine Identification Plate.1-5 Component Identification.1-6 ROPS and FOPS.1-7 Torque Settings Zinc Plated Fasteners and Dacromet Fasteners. 1-9 Introduction.1-9 Bolts and Screws.1-9 Hydraulic Connections. 1-13 'O' Ring Face Seal System.1-13 Service Tools Numerical List. 1-15 Tool Detail Reference. 1-17 Section B - Frame and Bodywork.1-17 Section C - Electrics.1-21 Section E - Hydraulics.1-22 Section K - Engine.1-26 Service Aids Sealing and Retaining Compounds. 1-27.
Section 1 - General Information Contents 1-ii 1-ii Page No.Contents. Section 1 - General Information Introduction About this Publication 1-1 1- Introduction About this Publication Machine Model and Serial Number This manual provides information for the following model(s) in the JCB machine range: – Skid Steer Loader - 135, 155, 175, 190, 205, 150T, 190T, 205T from serial number 1755000. Using the Service Manual T11-004 This publication is designed for the benefit of JCB Distributor Service Engineers who are receiving, or have received, training by JCB Technical Training Department. These personnel should have a sound knowledge of workshop practice, safety procedures, and general techniques associated with the maintenance and repair of hydraulic earthmoving equipment. The illustrations in this publication are for guidance only.
Where the machines differ, the text and/or the illustration will specify. General warnings in Section 2 are repeated throughout the manual, as well as specific warnings. Read all safety statements regularly, so you do not forget them. Renewal of oil seals, gaskets, etc., and any component showing obvious signs of wear or damage is expected as a matter of course.
It is expected that components will be cleaned and lubricated where appropriate, and that any opened hose or pipe connections will be blanked to prevent excessive loss of hydraulic fluid and ingress of dirt. Where a torque setting is given as a single figure it may be varied by plus or minus 3%.
Torque figures indicated are for dry threads, hence for lubricated threads may be reduced by one third. The manufacturer's policy is one of continuous improvement. The right to change the specification of the machine without notice is reserved. No responsibility will be accepted for discrepancies which may occur between specifications of the machine and the descriptions contained in this publication. Finally, please remember above all else safety must come first! Section Numbering T11-005 The manual is compiled in sections, the first three are numbered and contain information as follows: The remaining sections are alphabetically coded and deal with Dismantling, Overhaul etc.
Of specific components, for example: Section contents, technical data, circuit descriptions, operation descriptions etc. Are inserted at the beginning of each alphabetically coded section. 1 General Information - includes torque settings and service tools.
2 Care and Safety - includes warnings and cautions pertinent to aspects of workshop procedures etc. 3 Maintenance - includes service schedules and recommended lubricants for all the machine. A Attachments B Body and Framework, etc. Section 1 - General Information Introduction About this Publication 1-2 1- Left Side, Right Side In this manual, 'left' A and 'right' B mean your left and right when you are seated correctly in the machine. T055600-2 Fig 1. Cab/Canopy T1-0032 This manual frequently makes references to the cab.
For instance, 'do not operate the machine without a manual in the cab'. It should be noted that these statements also apply to canopy build machines. B A. Section 1 - General Information Introduction Machine Description 1-3 1- Machine Description The JCB Skid Steer Loader P12-1004 The Skid Steer Loader is a self propelled skid steer machine fitted with either wheels or tracks. The main structural support is designed to carry a front mounted carriage onto which a shovel or an approved attachment can be fitted.
Note: The illustration(s) show a typical machine model; your machine may look different from the model shown. Intended Use The machine is intended to be used under normal conditions for the applications described in this manual. If the machine is used for other purposes or in dangerous environments, for example in a flammable atmosphere or in areas with dust containing asbestos, special safety regulations must be followed and the machine must be equipped for use in these environments. When used normally with a shovel fitted, the machine loads or excavates through forward motion of the machine and lifts, transports and discharges material. This machine is not intended for object handling.
Component Locations 1 ROPS/FOPS Cab 2 Fuel Tank 3 Loader Arm 4 Front Working Lights 5 Quickhitch 6 Rubber Tracks 7 Battery 8 Hydraulic Tank 9 Hydraulic Sight Glass 10 Engine Compartment Rear Door 11 Engine Top Cover. Section 1 - General Information Introduction Machine Description 1-4 1- T054330 Fig 2. 1 2 5 4 3 6 8,9 7 10 11.
Section 1 - General Information Introduction Identifying Your Machine 1-5 1- Identifying Your Machine Machine Identification Plate Your machine has an identification plate mounted as shown. The serial numbers of the machine and its major units are stamped on the plate. Note: The machine model and build specification is indicated by the PIN. Refer to Typical Product Identification Number (PIN). The serial number of each major unit is also stamped on the unit itself.
If a major unit is replaced by a new one, the serial number on the identification plate will be wrong. Either stamp the new number of the unit on the identification plate, or simply stamp out the old number. This will prevent the wrong unit number being quoted when replacement parts are ordered.
The machine and engine serial numbers can help identify exactly the type of equipment you have. T019170 Fig 3. The serial number is also permanently stamped into the chassis at position A.
Typical Product Identification Number The Product Identification Number (PIN), weight, engine power, year of manufacture and serial number of the machine are stamped on the identification plate. 1 World Manufacturer Identification (3 Digits). JCB = UK Build.
GEO = USA Build 2 Machine Type and Model (5 Digits). 135 = 135 W = Wheeled T = Tracked S = Standard Flow H = High Flow 3 Randomly Generated Check Letter 4 Machine Serial Number 01755000 JCB, INC. GEORGIA 2000 BAMFORD BOULEVARD POOLER, GA 31322 332/L8245 ProductIdentificationNumber,PIN,ISO10261 WEIGHT,ISO6016 ENGINEPOWERkW@RPM,ISO14396 TYPE YEAROFMANUFACTUREENGINESERIALNo. DESIGNATION A 1 2 3 4 GEO 135WS H 01755000.
Section 1 - General Information Introduction Identifying Your Machine 1-6 1- Component Identification Typical Engine Identification Number The engine data label is located on the cylinder block at position A. The data label includes the engine identification number. A typical engine identification number is explained as follows: 1 Engine Type GN = Normally Aspirated.
GP = Turbocharged. 2 Build Number 3 Country of manufacture U = United Kingdom 4 Engine Serial Number 5 Year of Manufacture T017650-1 Fig 4.
GP 50261 U 500405 M 1 2 3 4 5. Section 1 - General Information Introduction Identifying Your Machine 1-7 1- ROPS and FOPS!MWARNING You could be killed or seriously injured if you operate a machine with a damaged or missing ROPS/FOPS. If the Roll Over Protection Structure (ROPS)/Falling Objects Protection Structure (FOPS) has been in an accident, do not use the machine until the structure has been renewed. Modifications and repairs that are not approved by the manufacturer may be dangerous and will invalidate the ROPS/FOPS certification. INT-2-1-96!MWARNING Seat Belts The ROPS/FOPS is designed to give you protection in an accident. If you do not wear your seat belt, you could be thrown out of the machine and crushed. You must wear a seat belt when using the machine.
Fasten the seat belt before starting the engine. 0153 Machines built to ROPS standards have an identification label fitted inside cab, below the operator seat. A bolt on falling object guard is available which also carries a certified label fitted to the guard. K FOPS Data Plate ( T 1-7). Level 1 Label - Wheeled Fig 6.
Level 1 Label - Tracked FOPS Data Plate!MWARNING Do not use the machine if the falling objects protection level provided by the structure is not sufficient for the application. Falling objects can cause serious injury. 8-2-8-17 If the machine is used in any application where there is a risk of falling objects then a falling-objects protective structure (FOPS) must be installed.
For further information contact your JCB Dealer The falling objects protection structure (FOPS) is fitted with a dataplate. The dataplate indicates what level protection the structure provides. There are two levels of FOPS: – Level I Impact Protection - impact strength for protection from small falling objects (e.g. Bricks, small concrete blocks, hand tools) encountered in operations such as highway maintenance, landscaping and other construction site services.
– Level II Impact Protection - impact strength for protection from heavy falling objects (e.g. Trees, rocks) for machines involved in site clearing, overhead demolition or forestry. Level 2 Label JCB,INC. 2000 BAMFORD BLVO.
POOLER,GA.31322 USA FOPS 332/X4000 ISO 3449 LEVEL 1 EN13627 SAE J231 JCB SKID STEERWHEELED LOADERS MAXIMUM UNLADEN MASS:5276Kg 332/L8169 ROPS 332/X4000 ISO 3471 EN13510 SAE J1040C JCB SKID STEERTRACKED LOADERS MAXIMUM UNLADEN MASS:6010Kg 332/L8169 ROPS 332/X3923 ISO 3471 EN13510 SAE J1040C JCB,INC. 2000 BAMFORD BLVO. POOLER,GA.31322 USA FOPS 332/X3923 ISO 3449 LEVEL 1 EN13627 SAE J231. Section 1 - General Information Introduction Identifying Your Machine 1-8 1- Page left intentionally blank. Section 1 - General Information Torque Settings Zinc Plated Fasteners and Dacromet Fasteners 1-9 1- Torque Settings Zinc Plated Fasteners and Dacromet Fasteners T11-002 Introduction Some external fasteners on JCB machines are manufactured using an improved type of corrosion resistant finish. This type of finish is called Dacromet and replaces the original Zinc and Yellow Plating used on earlier machines. The two types of fasteners can be readily identified by colour and part number suffix.
Fastener Types ( T 1-9). Fastener Types Note: As the Dacromet fasteners have a lower torque setting than the Zinc and Yellow fasteners, the torque figures used must be relevant to the type of fastener. Note: A Dacromet bolt should not be used in conjunction with a Zinc or Yellow plated nut, as this could change the torque characteristics of the torque setting further. For the same reason, a Dacromet nut should not be used with a Zinc or Yellow plated bolt.
Note: All bolts used on JCB machines are high tensile and must not be replaced by bolts of a lesser tensile specification. Note: Dacromet bolts, due to their high corrosion resistance are used in areas where rust could occur. Dacromet bolts are only used for external applications. They are not used in applications such as gearbox or engine joint seams or internal applications. Bolts and Screws Use the following torque setting tables only where no torque setting is specified in the text. Note: Dacromet fasteners are lubricated as part of the plating process, do not lubricate. Torque settings are given for the following conditions: Condition 1 – Un-lubricated fasteners – Zinc fasteners – Yellow plated fasteners Condition 2 – Zinc flake (Dacromet) fasteners – Lubricated zinc and yellow plated fasteners – Where there is a natural lubrication.
For example, cast iron components Verbus Ripp Bolts Fig 1. Torque settings for these bolts are determined by the application. Refer to the relevant procedure for the required settings. Fastener Type Colour Part No. Suffix Zinc and Yellow Golden finish 'Z' (e.g. 1315/3712Z) Dacromet Mottled silver finish 'D' (e.g. 1315/3712D).
Section 1 - General Information Torque Settings Zinc Plated Fasteners and Dacromet Fasteners 1-10 1-1 Table 2. Torque Settings - UNF Grade 'S' Fasteners Table 3. Torque Settings - Metric Grade 8.8 Fasteners Bolt Size Hexagon (A/F) Condition 1 Condition 2 in.
ID Model Description 3700800 JCB Skid steer loader 3700801 155 JCB 155 Skid steer loader. Spare Parts Catalog. Service (workshop) Manual. Operator's Instruction Manual.
3700802 225 JCB 225 Skid steer loader. Spare Parts Catalog. Service (workshop) Manual. Operator's Instruction Manual.
3700803 260 JCB 260 Skid steer loader. Spare Parts Catalog. Service (workshop) Manual. Operator's Instruction Manual. 3700804 280 JCB 280 Skid steer loader. Spare Parts Catalog.
Service (workshop) Manual. Operator's Instruction Manual. 3700805 300 JCB 300 Skid steer loader. Spare Parts Catalog. Service (workshop) Manual.
Operator's Instruction Manual. 3700806 330 JCB 330 Skid steer loader. Spare Parts Catalog. Service (workshop) Manual. Operator's Instruction Manual. 3700807 225T JCB 225T Skid steer loader. Spare Parts Catalog.
Service (workshop) Manual. Operator's Instruction Manual. 3700808 260T JCB 260T Skid steer loader. Spare Parts Catalog. Service (workshop) Manual. Operator's Instruction Manual.
3700809 300T JCB 300T Skid steer loader. Spare Parts Catalog. Service (workshop) Manual. Operator's Instruction Manual. 3700810 320T JCB 320T Skid steer loader.
Spare Parts Catalog. Service (workshop) Manual. Operator's Instruction Manual. 3700811 MC110C JCB MC110C Skid steer loader. Spare Parts Catalog. Service (workshop) Manual. Operator's Instruction Manual.
3700812 MC115C JCB MC115C Skid steer loader. Spare Parts Catalog. Service (workshop) Manual. Operator's Instruction Manual. 3700813 MC125C JCB MC125C Skid steer loader.
Spare Parts Catalog. Service (workshop) Manual. Operator's Instruction Manual. 3700814 MC135C JCB MC135C Skid steer loader.
Spare Parts Catalog. Service (workshop) Manual. Operator's Instruction Manual. 3700815 MC155C JCB MC155C Skid steer loader. Spare Parts Catalog. Service (workshop) Manual. Operator's Instruction Manual.
3700816 MCT110C JCB MCT110C Skid steer loader. Spare Parts Catalog.
Service (workshop) Manual. Operator's Instruction Manual.
3700817 MCT125C JCB MCT125C Skid steer loader. Spare Parts Catalog. Service (workshop) Manual. Operator's Instruction Manual. 3700818 MCT135C JCB MCT135C Skid steer loader.
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Spare Parts Catalog. Service (workshop) Manual. Operator's Instruction Manual. 3700819 MCT145C JCB MCT145C Skid steer loader. Spare Parts Catalog.
Jcb Skid Steer For Sale
Service (workshop) Manual. Operator's Instruction Manual. 3700820 Robot 150 JCB Robot 150 Skid steer loader. Spare Parts Catalog. Service (workshop) Manual.
Operator's Instruction Manual. 3700821 Robot 160 JCB Robot 160 Skid steer loader. Spare Parts Catalog.
Jcb Skid Steer Operators Manual
Service (workshop) Manual. Operator's Instruction Manual. 3700822 Robot 165 JCB Robot 165 Skid steer loader. Spare Parts Catalog. Service (workshop) Manual.
Operator's Instruction Manual. 3700823 Robot 170 JCB Robot 170 Skid steer loader. Spare Parts Catalog. Service (workshop) Manual. Operator's Instruction Manual. 3700824 Robot 180 JCB Robot 180 Skid steer loader. Spare Parts Catalog.
Service (workshop) Manual. Operator's Instruction Manual. 3700825 Robot 180T JCB Robot 180T Skid steer loader. Spare Parts Catalog. Service (workshop) Manual. Operator's Instruction Manual.
3700826 Robot 185 JCB Robot 185 Skid steer loader. Spare Parts Catalog. Service (workshop) Manual. Operator's Instruction Manual.
3700827 Robot 190 JCB Robot 190 Skid steer loader. Spare Parts Catalog. Service (workshop) Manual. Operator's Instruction Manual. 3700828 Robot 1105 JCB Robot 1105 Skid steer loader. Spare Parts Catalog.
Service (workshop) Manual. Operator's Instruction Manual. 3700829 Robot 1110 JCB Robot 1110 Skid steer loader. Spare Parts Catalog. Service (workshop) Manual.
Operator's Instruction Manual. 3700830 Robot LP JCB Robot LP Skid steer loader. Spare Parts Catalog. Service (workshop) Manual.
Operator's Instruction Manual.